Intermittent Bonded Ribbon Production Line For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. A detailed quotation request can help advance your equipment evaluation.
Intermittent Bonded Ribbon Intermittent Bonded Ribbon Fiber Secondary Coating Line
Key Takeaways
- A speed of 600 m/min is listed, but buyers should verify the operating conditions with the manufacturer.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. Because these figures represent stated machine specifications, buyers should verify achievable speeds and operating conditions with the manufacturer.
Intermittent Bonded Ribbon Production Line
Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
Compact Cable Designs And High Fiber Density
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Potential use | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Verify the needs of your splicing process |
| Folded or rolled format | Compact cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Match the reel capacity to production operations |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Installation preparations should also account for suitable reels and the utilities available at the production site.
Speed, Diameter, And Attenuation
According to the specifications, the construction speed reaches 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Facility Utilities And Operating Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Check all utility connections in advance of installing the equipment.
| Specification | Listed requirement | Installation planning note |
|---|---|---|
| Payoff reels | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Verify reel dimensions and weight |
| Take-up reel | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Verify the preferred reel format |
| Electrical and environmental requirements | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Tension-Controlled Payoff System For Sixteen Spools
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. Detailed specifications indicate a tension range of 0.4 to 2 N, accuracy of ±0.02 N, and a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guidance, Break Detection, And Static Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Component | Specified details | Purpose |
|---|---|---|
| Payoff | 16 spools with a maximum of 10 kg each | Supplies fibers using traversing |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Maintains controlled fiber payoff |
| Fiber guidance and safety features | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Intermittent Adhesive Dispensing And Precision Molding
The ribbon-forming platform allows operators to control the mold position and placement of adhesive. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold positioning range | 0 to 15 mm adjustment | 0 to 15 mm adjustment |
| Mold-base temperature | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Pre-curing is handled by three specialized 800 W LED-UV ovens. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Monitoring, Capstan, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. The listed measurement accuracy exceeds 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Electrical Controls And Production Monitoring
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
Operating The Production Line Through PLC And Touchscreen Controls
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. The function supports managed stopping as a cable manufacturing run reaches its planned length. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control-system feature | Listed detail | Use |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical components | Schneider Electric low-voltage switchgear | Provides support for system control |
| Monitoring and stopping | Operating data for lamps, ovens, runtime, and meters; preset-length function | Monitor production and stop or decelerate the equipment |
Ribbon Quality, Material Selection, And Process Compatibility
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Dedicated Adhesive For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Adhesive flow to each dispensing point is managed using precision pressure-control valves. The specified air pressure is adjustable, with a required minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Operating Manuals, Drawings, And Maintenance Information
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Operating and instruction manuals together with the overall equipment layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Required buyer verification |
|---|---|---|
| Formats and speed | 12F, 16F; specified speed of 600 m/min | Compare with target production and product mix |
| Take-up | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | 25.2 km, 50.4 km, and 63 km spool capacities | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.