Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also affect factory space and installation requirements.
Intermittent Bonded Ribbon Production Line Fiber Draw Tower Fiber Secondary Coating Line
The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are integrated in the process. When assessing suitability, the complete process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can reduce setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Produce Rollable Fiber Ribbons With Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Compare reel capacity with your operational requirements and expected changeover time.
Review The Production Line’s Key Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Electro-pneumatic adjustment is used for each pay-off unit. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Verify resin compatibility and operating conditions with the supplier.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.
| Process Stage | Specification | Buyer verification |
| Fiber tension | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Prepare Line Configuration, Installation, And Operating Conditions
Before the machine is delivered, set aside a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Account for the main power feed-in cable when planning the site. The equipment package excludes connection cables and cable trays.
Before ordering, confirm the supply scope, reel types, and installation requirements. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.